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Lower Costs / Higher Return on Investment

Builders, contractors and design professionals are concerned with overall system construction costs from the design phase through to the operational phase, and not simply the raw material costs of structural and nonstructural systems.

Cold-formed steel framing systems are cost-effective for mid-rise buildings, and are competitive with other building materials such as concrete and wood when all related construction costs are taken into consideration.  The following are a few ways that cold-formed plays an essential role in lowering costs and helping maximize return on the construction investment:

Design Savings
Cold-formed steel has the highest strength-to-weight ratio of any building system, resulting in a lighter structural frame that can carry the same building loads.  Lighter builders allow the designer to reduce the mass at the foundation, cutting costs for concrete, formwork and equipment.

Quicker Installation and Erection
The predictability and accuracy of steel components speeds up the process and allows follow-on trades to get to work sooner. This delivers time savings compared to other systems.  Shorter construction cycles leads to savings in site preliminaries, earlier return on investment and reduced interest charges. Time-related savings can easily amount to between 3% and 5% of the overall project value, reducing the building owner’s requirements for working capital and improving cash flow.

Lower Insurance Rates
Builders risk and property insurance premiums are typically lower for steel than wood.  “Frame” or “Wood” construction has a greater likelihood to burn or be damaged by a peril (such as fire) and that the event will be a total loss versus a partial one. Loss history for wood construction has been poor and carriers are very restrictive of the amount of risk they will take (known as capacity). Total costs increase when multiple carriers are needed to provide coverage.  (More detail on this subject is available by clicking this link) Insurance Savings with CFS

Increased Durability = Lower Life Cycle Costs
Steel is resilient, adaptable and durable and does not decay or age as quickly as other construction materials, which reduces life cycle costs.  Cold-formed steel is protected against corrosion by a layer of zinc or similar metallic coating. A recent 10-year study conducted by the National Association of Home Builders (NAHB) Research Center found that zinc-coated steel framing systems had a predicted life that ranges from 300 to 1000 years within the building envelope, and 150 years of coating life for exterior exposures - well beyond the life expectancies of modern buildings.
Dimensional Stability and Moisture Resistance
Because steel is an inorganic material, it will not expand or contract with changes in moisture content and consequently remains dimensionally stable.  Unintended structural movement, such as warping, twisting and shrinking, can have expensive and potentially disastrous consequences on structural, mechanical, and finish systems. Additionally, with the increased emphasis on energy conservation, the long-term effects of shrinkage on the building envelope and building energy and maintenance costs must be considered.

Increased Return on Investment

The challenge for any owner/developer is to generate the maximum return for the square feet of real estate that the building sits on.  Since there are no height or floor size restrictions when building with steel, building owners can maximize the number of units built on an available footprint of land, making it a much more profitable alternative than wood framing.

Conversely, code restrictions on a wood framed building’s distance/set-backs from the street and other requirements for firefighter access further limit the size of the building footprint.  This results in less usable space for the occupant and along with it the revenue the building owner can generate.

No Hidden Site Construction Cost

When building with steel, owners can take comfort in the fact that there are no hidden or extraordinary site construction costs involved, unlike the growing list of site fire safety requirements for combustible framing systems. These requirements include the need to submit of a detailed fire safety plan during the permit approval stage, install sprinklers as each floor is built, increase supervision during hot work, a general increase in site supervision and a significant increase in site security.  Several jurisdictions are requiring builders to post 24-hour security guards at wood- frame construction sites.  One builder has reported additional costs of $6,000 to $10,000 per month while construction is underway, and another reported that the additional security added $20,000 to an $8 million project.